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Door surrounds

Tired of value-engineering your most impactful features? Royal Foam engineers exquisite architectural door surrounds that deliver the monolithic beauty of stone, concrete, or wood at a fraction of the weight. We empower architects and builders to create breathtaking front door surrounds that set the tone for the entire project—on time, on budget, and without compromise.

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door surrounds

About our architectural door surrounds

It’s not just trim; it’s a complete, engineered system designed to turn any doorway into a powerful architectural statement.

door casing

The anatomy of a grand entrance

An entrance is more than an opening; it’s the first handshake of a building. It establishes prestige, tells a story, and guides the human eye. Our door surrounds are engineered to be that powerful focal point. Crafted from a lightweight, high-density core, they transform any standard doorway into a memorable architectural statement.

Each custom door surround system consists of precision-made parts that work in harmony:

  • Pilasters or Casing: The vertical elements (door casing or more decorative pilaster door surrounds) that frame the doorway, creating a sense of strength and presence.
  • Architrave & Frieze: The horizontal door architrave and decorative frieze that span the top, adding character and detail.
  • Pediment: The crowning element (door pediments can be triangular, curved, or custom-profiled) that provides a definitive architectural flourish.

Get a complete, engineered system that installs with flawless precision.

foam door surrounds

The science behind a flawless finish: from foam to "stone"

Our architectural door surrounds are not just foam; they are a composite masterpiece of material science. The process begins with a structural, high-density Expanded Polystyrene (EPS) foam core, precision-cut with CNC technology to match your exact architectural drawings. This ensures every curve, angle, and detail of your door molding is perfect.

This lightweight core is then encapsulated in our signature polyurea hard coat. This isn’t just a layer of paint; it’s a spray-applied, seamless, waterproof, and impact-resistant shell that transforms the foam into a monolithic structure with incredible durability. It’s the armor that makes our foam door surrounds ready for the real world.

The final step is the art: an integrated, architectural finish that provides the authentic texture and feel of limestone, precast concrete, or rich wood, while offering superior resistance to UV rays, weathering, and time. This is how we build entrances that are not only beautiful but brutally tough.

Assortment of architecture door surrounds

Foam door surrounds vs. traditional materials:
the smart choice

Ready to stop fighting with gravity and budgets?

Choose a lightweight, durable, and fully customizable exterior door surround—built to impress, made to last.

Let's talk about your project today.

Discuss my project

Massively Heavy

Requires cranes, reinforced structures, and large crews. Inflates budget & timeline.

Slow & Labor-Intensive

Delayed by weather, long curing times, and the need for specialized, expensive labor.

Constant Upkeep

Prone to cracking, rot, pests, and water damage. Requires costly, recurring maintenance.

Limited & Expensive

Custom work is slow, difficult, and astronomically costly, forcing design sacrifices.

High Upfront & Ongoing Costs

High costs for material, labor, machinery, and inevitable long-term repairs.

Featherlight & Agile

Installs with a small crew, no cranes needed. Slashes shipping & structural costs.

Installation Speed

Prefabricated system for rapid, predictable installation that accelerates your project.

Built for a Century

Impervious to rot, cracks, and moisture. Zero maintenance required. Set it and forget it.

Unlimited Creative Freedom

CNC-precision allows any complex or custom design. No creative compromises.

Lower Total Cost

Significant savings on labor, equipment, and shipping. A smarter, more profitable investment.

Сustom architecture door surrounds

0368from $1,150.00
0371from $900.00
0399from $1,550.00
0370from $600.00
0366from $600.00
0372from $600.00
0377from $975.00
0374from $700.00
0397from $1,150.00
0409from $1,950.00
0364from $2,250.00
0401from $1,550.00
0412from $2,550.00
0367from $1,150.00
0396from $1,550.00
0404from $1,950.00
0369from $500.00
0382from $1,550.00
0400from $2,150.00
0381from $1,950.00
0391from $1,150.00
0392from $1,150.00
0410from $2,150.00
0394from $1,450.00
0389from $1,750.00
0406from $1,950.00
0385from $1,450.00
0398from $1,950.00
0373from $800.00
0386from $1,750.00
0405from $1,750.00
0393from $1,150.00
0411from $1,950.00
0408from $1,950.00
0387from $1,450.00
0390from $1,450.00
0375from $800.00
0403from $1,950.00
0383from $1,550.00
0380from $1,150.00
0376from $975.00
0395from $1,450.00
0384from $1,550.00
0379from $950.00
0402from $1,550.00
0407from $1,750.00
0365from $600.00
0378from $975.00
0388from $2,150.00

From Your Sketch to a Stunning Front Door Surround

Our process is engineered for clarity, speed, and precision—turning your vision into a ready-to-install reality.

It all begins with a deep dive into your project. We work as your technical partner to translate creative intent into a solid, actionable plan.

  • Analyze Your Inputs: We review your architectural plans, CAD files, sketches, and inspirational images to understand your design from every angle.
  • Define the Scope: In a collaborative consultation, we discuss the project’s aesthetic goals, site conditions, and technical requirements to ensure a perfect fit.
  • Establish a Technical Blueprint: We finalize all specifications, from dimensions to finish textures, creating a clear roadmap for fabrication that aligns perfectly with your vision.
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We bridge the gap between concept and cost, providing you with the clarity and confidence to move forward.

  • Receive a Detailed 3D Visualization: We create and send you a precise 3D model, allowing you to see exactly how your custom architectural elements will look before production begins.
  • Get a Transparent, Itemized Proposal: You receive a clear, comprehensive quote with no hidden fees. We believe in total transparency, so you know exactly what you’re investing in.
  • Maintain Complete Control for Final Approval: We don’t proceed until you are 100% satisfied. You have the final say on the design and budget before we move to the next stage.
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This is where your approved design becomes a physical reality, crafted with an obsessive focus on quality in our 45,000 sq. ft. workshop.

  • Execute with Robotic Accuracy: Our state-of-the-art CNC hot-wire machines carve your decorative architectural shapes with flawless precision, matching your approved 3D model to the millimeter.
  • Armor for a Century of Performance: Our skilled artisans apply our signature Polyurea hard coat, creating a seamless, impact-resistant, and weatherproof shell designed for decades of durability.
  • Verify Through Rigorous Quality Control: Every single piece undergoes a multi-point inspection to ensure it meets our exacting standards for form, finish, and structural integrity.
Write to WhatsApp

Our commitment extends all the way to your job site, ensuring a smooth and successful installation.

  • Protect with Secure, Custom Crating: We build custom shipping crates for your elements, ensuring they arrive on-site in pristine, ready-to-install condition.
  • Streamline Your Installation: Your pieces are delivered pre-assembled and lightweight, designed to slash on-site labor time and eliminate the need for heavy machinery.
  • Support Your Crew to the Finish Line: We provide detailed installation guides and offer live Zoom support to answer your team’s questions, guaranteeing a perfect final fit.
Write to WhatsApp

It all begins with a deep dive into your project. We work as your technical partner to translate creative intent into a solid, actionable plan.

  • Analyze Your Inputs: We review your architectural plans, CAD files, sketches, and inspirational images to understand your design from every angle.
  • Define the Scope: In a collaborative consultation, we discuss the project’s aesthetic goals, site conditions, and technical requirements to ensure a perfect fit.
  • Establish a Technical Blueprint: We finalize all specifications, from dimensions to finish textures, creating a clear roadmap for fabrication that aligns perfectly with your vision.
Write to WhatsApp

We bridge the gap between concept and cost, providing you with the clarity and confidence to move forward.

  • Receive a Detailed 3D Visualization: We create and send you a precise 3D model, allowing you to see exactly how your custom architectural elements will look before production begins.
  • Get a Transparent, Itemized Proposal: You receive a clear, comprehensive quote with no hidden fees. We believe in total transparency, so you know exactly what you’re investing in.
  • Maintain Complete Control for Final Approval: We don’t proceed until you are 100% satisfied. You have the final say on the design and budget before we move to the next stage.
Write to WhatsApp

This is where your approved design becomes a physical reality, crafted with an obsessive focus on quality in our 45,000 sq. ft. workshop.

  • Execute with Robotic Accuracy: Our state-of-the-art CNC hot-wire machines carve your decorative architectural shapes with flawless precision, matching your approved 3D model to the millimeter.
  • Armor for a Century of Performance: Our skilled artisans apply our signature Polyurea hard coat, creating a seamless, impact-resistant, and weatherproof shell designed for decades of durability.
  • Verify Through Rigorous Quality Control: Every single piece undergoes a multi-point inspection to ensure it meets our exacting standards for form, finish, and structural integrity.
Write to WhatsApp

Our commitment extends all the way to your job site, ensuring a smooth and successful installation.

  • Protect with Secure, Custom Crating: We build custom shipping crates for your elements, ensuring they arrive on-site in pristine, ready-to-install condition.
  • Streamline Your Installation: Your pieces are delivered pre-assembled and lightweight, designed to slash on-site labor time and eliminate the need for heavy machinery.
  • Support Your Crew to the Finish Line: We provide detailed installation guides and offer live Zoom support to answer your team’s questions, guaranteeing a perfect final fit.
Write to WhatsApp

Our project gallery

door pediments
door molding
door casing
custom door surrounds
pilaster door surrounds
door architrave
front door surrounds
door surrounds

Engineered solutions for your success

We build the solutions that make visionary projects possible—and profitable.

For Architects & Designers

Stop value-engineering your vision. We fabricate custom door surrounds directly from your CAD files, giving you the freedom to design intricate, impactful entrances without the weight and budget constraints of stone or precast.

For Developers & Builders

Create powerful curb appeal that accelerates sales. Our prefabricated systems install in hours, not weeks, slashing labor costs and eliminating delays. Deliver a premium look that commands a higher price, faster.

For Commercial Properties

Elevate your brand presence from the curb. Our architectural door surrounds deliver the prestigious look of stone that attracts premium tenants and customers, with zero long-term maintenance costs. It’s an investment in a lasting first impression.

For Luxury Homeowners

Design the ultimate statement entrance for your custom home. We create everything from grand pilaster door surrounds to elegant interior door surrounds, adding significant value and character to your property.

Engineered Solutions for Every Architectural Style

architectural door surrounds

Before and after: a first impression, redefined

The Challenge: A new commercial building had a functional but completely forgettable entrance. The flat facade failed to convey the premium identity of the tenants inside, projecting a generic, low-value image. The owner needed a high-impact upgrade without the massive cost and disruption of masonry work.

After:

The Solution: We engineered and delivered a complete custom door surround with strong, clean lines to complement the building’s modern architecture. The lightweight, pre-finished components were installed by a two-person crew in a single day, with zero disruption.

The ROI: The entrance was transformed from a simple doorway into a powerful architectural feature. This new sense of prestige not only elevated the building’s curb appeal but directly contributed to a higher property valuation and helped attract and retain high-value corporate tenants. It wasn’t just a decoration; it was a strategic asset.

Discover our work

How a custom door surround redefines your property's value

A door surround isn’t just door trim; it’s the handshake of your building. It’s the first and last thing clients, visitors, and tenants interact with. A well-engineered surround instantly communicates quality, stability, and attention to detail—setting you apart before anyone steps inside.

  • Curb Appeal That Commands a Premium
    A strong, architectural entrance acts as a visual anchor, dramatically increasing a property's perceived value. It signals permanence and quality, which helps attract premium buyers and tenants and justifies higher price points.
  • Durability That Protects Your Investment
    Forget the endless cycle of painting wood or patching cracked concrete. Our polyurea-coated foam door surrounds are engineered to be virtually maintenance-free. They resist moisture, pests, and impact, ensuring your first impression remains flawless for decades. That’s not an expense; it’s a smart, long-term investment.
  • Custom Design That Tells Your Story
    Your entrance should be an extension of your brand or architectural vision. From a classic brick mold door look to a futuristic design, we can fabricate a surround that perfectly aligns with your property's identity, reinforcing your brand and making your building a landmark.
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Voices of our clients

From your first idea to the final installation — our process is clear, fast, and designed to make every detail simple.

I designed a complex, multi-layered door surround that would have been a structural and financial nightmare in precast concrete. Royal Foam fabricated it perfectly from my CAD files. It was 90% lighter, installed in a day, and the finish is indistinguishable from stone. They didn’t just supply a product; they saved a key feature of my design.

Wyatt Caldwell

Austin, TX

The impact of the new front door surrounds on our spec homes was immediate. They added a level of curb appeal and perceived value that helped us sell the properties 30% faster than the previous phase. The installation was so fast and simple it barely registered on our timeline. It’s the highest ROI upgrade we’ve made.

Brianna Hayes

Boston, MA

FAQ

See more

Your essential design & spec catalog

Get the definitive guide to our custom decorative architectural foam shapes. This free catalog is packed with hundreds of design profiles, detailed technical specifications, and real-world project applications.

Download Free Catalog

Let's build something great together

Have a project in mind?

Our dedicated specialists are ready to collaborate with you, turning your concept into a detailed plan with a transparent budget. Let’s bring your vision to life!

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Сustom solutions for the project: 144+ textures, any shapes,
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See more posts

Your essential design & spec catalog

Get the definitive guide to our custom decorative architectural foam shapes. This free catalog is packed with hundreds of design profiles, detailed technical specifications, and real-world project applications.

Download Free Catalog

Let's build something great together

Have a project in mind?

Our dedicated specialists are ready to collaborate with you, turning your concept into a detailed plan with a transparent budget. Let’s bring your vision to life!