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Commercial and residential cornices

Royal Foam engineers stunning architectural cornices that deliver the gravitas and detail of precast stone without the weight, cost, and complexity that kill great design. Created for architects and developers who refuse to compromise on the finishing details, our exterior cornice moulding systems offer absolute design freedom—from sleek, modern profiles to the intricate replication of historic stucco cornice details.

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About our exterior cornice systems

Achieve the gravitas of stone and stucco with a system built for today’s timelines.

The look of precast. The speed of prefab

A cornice is more than trim; it’s the powerful line that defines a building’s character. Our architectural cornices are engineered to provide that defining character without the engineering headaches. We replicate the monolithic look of precast concrete or classic stucco, but in a lightweight, prefabricated system that’s built for modern construction timelines.

Each exterior cornice system is a fusion of three key elements:

  • Structural EPS Core: A high-density foam core, precision-cut to any profile you can design. This is where your vision takes shape.
  • Polyurea Armor: Our signature hard coat that encapsulates the foam, creating an impact-resistant, waterproof shell.
  • Architectural Finish: A ready-to-paint surface that achieves the authentic texture of masonry, ready to integrate seamlessly into your facade.

Get a flawless architectural finish that installs in a fraction of the time.

The science behind a flawless exterior cornice

Our foam cornice systems are born from advanced material science. It starts with a structural, high-density Expanded Polystyrene (EPS) foam block. Using state-of-the-art CNC technology, we carve this block with absolute precision, ensuring every curve, angle, and detail of your design is perfectly replicated.

The real transformation happens next. We encapsulate the shaped foam in our proprietary polyurea hard coat. This isn’t just a coating; it’s architectural armor. The spray-applied elastomer creates a seamless, waterproof, and incredibly durable shell, turning a lightweight core into a monolithic element that resists impact, moisture, and extreme weather.

The final layer is an integrated, architectural stucco cornice moulding finish, providing the authentic texture and appearance of solid masonry. This is how we deliver an exterior foam cornice that is not only beautiful but engineered to last for decades.

Assortment of commercial and residential cornices

Exterior foam cornice vs. traditional materials:
The Royal Foam advantage

Ready to stop fighting with heavy, outdated materials?

It’s time for a smarter solution—an exterior cornice built for the demands of today’s projects. Made in the USA.

Let's talk about your project today.

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Extremely Heavy & Cumbersome

Requires heavy machinery, structural reinforcement, and large crews, inflating budgets and complexity.

Painfully Slow

Installation takes weeks due to slow masonry work, mortar curing, and constant weather delays.

Severely Limited

Prone to cracking (concrete) or rot (wood). Requires constant, costly maintenance and repairs.

Severely Limited

Designs are restricted by mold limitations and weight. Custom work is extremely difficult and expensive.

High Costs at Every Stage

High upfront costs for materials, labor, and equipment, plus expensive ongoing maintenance.

Radically Lightweight

Up to 90% lighter. No cranes or structural reinforcement needed, slashing logistics and labor costs.

Rapid Installation

Prefabricated system installs in days, not weeks, accelerating project timelines and saving on labor.

Built for a Century

Impervious to water, rot, and pests thanks to a polyurea shell. Zero maintenance with an 80-100 year lifespan.

Unlimited Creative Freedom

Unlimited design freedom. We can fabricate any complex profile, curve, or historic detail from your drawings.

Smarter Economics

Lower total project cost with major savings on labor, equipment, shipping, and future maintenance.

Сustom commercial and residential cornices

0446from $250.00
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0442from $170.00
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0449from $250.00
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0435from $250.00

How to order architectural cornices

From your initial CAD file to job site delivery—our process is engineered for your efficiency and peace of mind.

It all begins with a deep dive into your project. We work as your technical partner to translate creative intent into a solid, actionable plan.

  • Analyze Your Inputs: We review your architectural plans, CAD files, sketches, and inspirational images to understand your design from every angle.
  • Define the Scope: In a collaborative consultation, we discuss the project’s aesthetic goals, site conditions, and technical requirements to ensure a perfect fit.
  • Establish a Technical Blueprint: We finalize all specifications, from dimensions to finish textures, creating a clear roadmap for fabrication that aligns perfectly with your vision.
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We bridge the gap between concept and cost, providing you with the clarity and confidence to move forward.

  • Receive a Detailed 3D Visualization: We create and send you a precise 3D model, allowing you to see exactly how your custom architectural elements will look before production begins.
  • Get a Transparent, Itemized Proposal: You receive a clear, comprehensive quote with no hidden fees. We believe in total transparency, so you know exactly what you’re investing in.
  • Maintain Complete Control for Final Approval: We don’t proceed until you are 100% satisfied. You have the final say on the design and budget before we move to the next stage.
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This is where your approved design becomes a physical reality, crafted with an obsessive focus on quality in our 45,000 sq. ft. workshop.

  • Execute with Robotic Accuracy: Our state-of-the-art CNC hot-wire machines carve your decorative architectural shapes with flawless precision, matching your approved 3D model to the millimeter.
  • Armor for a Century of Performance: Our skilled artisans apply our signature Polyurea hard coat, creating a seamless, impact-resistant, and weatherproof shell designed for decades of durability.
  • Verify Through Rigorous Quality Control: Every single piece undergoes a multi-point inspection to ensure it meets our exacting standards for form, finish, and structural integrity.
Write to WhatsApp

Our commitment extends all the way to your job site, ensuring a smooth and successful installation.

  • Protect with Secure, Custom Crating: We build custom shipping crates for your elements, ensuring they arrive on-site in pristine, ready-to-install condition.
  • Streamline Your Installation: Your pieces are delivered pre-assembled and lightweight, designed to slash on-site labor time and eliminate the need for heavy machinery.
  • Support Your Crew to the Finish Line: We provide detailed installation guides and offer live Zoom support to answer your team’s questions, guaranteeing a perfect final fit.
Write to WhatsApp

It all begins with a deep dive into your project. We work as your technical partner to translate creative intent into a solid, actionable plan.

  • Analyze Your Inputs: We review your architectural plans, CAD files, sketches, and inspirational images to understand your design from every angle.
  • Define the Scope: In a collaborative consultation, we discuss the project’s aesthetic goals, site conditions, and technical requirements to ensure a perfect fit.
  • Establish a Technical Blueprint: We finalize all specifications, from dimensions to finish textures, creating a clear roadmap for fabrication that aligns perfectly with your vision.
Write to WhatsApp

We bridge the gap between concept and cost, providing you with the clarity and confidence to move forward.

  • Receive a Detailed 3D Visualization: We create and send you a precise 3D model, allowing you to see exactly how your custom architectural elements will look before production begins.
  • Get a Transparent, Itemized Proposal: You receive a clear, comprehensive quote with no hidden fees. We believe in total transparency, so you know exactly what you’re investing in.
  • Maintain Complete Control for Final Approval: We don’t proceed until you are 100% satisfied. You have the final say on the design and budget before we move to the next stage.
Write to WhatsApp

This is where your approved design becomes a physical reality, crafted with an obsessive focus on quality in our 45,000 sq. ft. workshop.

  • Execute with Robotic Accuracy: Our state-of-the-art CNC hot-wire machines carve your decorative architectural shapes with flawless precision, matching your approved 3D model to the millimeter.
  • Armor for a Century of Performance: Our skilled artisans apply our signature Polyurea hard coat, creating a seamless, impact-resistant, and weatherproof shell designed for decades of durability.
  • Verify Through Rigorous Quality Control: Every single piece undergoes a multi-point inspection to ensure it meets our exacting standards for form, finish, and structural integrity.
Write to WhatsApp

Our commitment extends all the way to your job site, ensuring a smooth and successful installation.

  • Protect with Secure, Custom Crating: We build custom shipping crates for your elements, ensuring they arrive on-site in pristine, ready-to-install condition.
  • Streamline Your Installation: Your pieces are delivered pre-assembled and lightweight, designed to slash on-site labor time and eliminate the need for heavy machinery.
  • Support Your Crew to the Finish Line: We provide detailed installation guides and offer live Zoom support to answer your team’s questions, guaranteeing a perfect final fit.
Write to WhatsApp

Our project gallery

Engineered solutions for every project

No matter your role, our systems are engineered to help you succeed.

For Developers & Builders

Create premium curb appeal that accelerates sales and leases. We provide standardized, high-quality cornice profiles for entire communities or commercial parks, ensuring a unified, upscale aesthetic with an installation speed that keeps your project ahead of schedule.

For Architects & Designers

Finally, realize your vision without compromise. We fabricate custom stucco cornice profiles to your exact CAD specifications, from massive, multi-layered overhangs to delicate exterior window cornice details. We provide the technical partnership you need to push creative boundaries.

For Commercial Properties

Define your brand’s physical presence. A strong exterior cornice from Royal Foam adds a look of permanence and quality to hotels, corporate campuses, and retail centers. It’s a low-maintenance, high-impact investment in your property’s value.

For Luxury Homeowners

Craft a statement of timeless elegance. Our systems allow you to add custom foam cornice boards for windows or a grand roofline cornice that provides the perfect finishing touch, creating a truly custom home without the massive cost of traditional masonry.

Before and after:
A strategic transformation

Before

The Challenge: A new commercial building had strong “bones” but a flat, forgettable facade. The initial design called for a precast concrete cornice, but its weight and cost threatened to derail the budget and timeline. The developer needed an architectural element that delivered a “wow” factor without the structural and financial penalties.

After:

The Solution: We engineered and fabricated a complete exterior foam cornice system based on the architect’s original, uncompromised design. The lightweight, pre-finished sections were installed by a small crew in just three days, with no need for a crane and zero disruption to other trades on site.

The ROI: The building was transformed from a generic box into an architectural landmark. The powerful new facade not only dramatically increased its curb appeal and prestige but directly contributed to securing high-value tenants before the project was even completed. This wasn’t just a decorative addition; it was a strategic investment that paid for itself.

Discover our work

How our cornice elevates your building's value

A cornice is the crown of your building. It’s the architectural detail that communicates quality, permanence, and attention to detail before anyone steps inside.

  • Architectural Character that Builds Value
    A well-designed cornice exterior adds depth, shadow, and sophistication. It demonstrates an investment in quality craftsmanship, establishing credibility with clients, tenants, and investors alike.
  • Engineered for Longevity, Not Maintenance
    Unlike wood that rots or concrete that cracks, our foam cornice systems are inert. The polyurea shell is built to withstand harsh weather, UV rays, and time—staying pristine year after year with zero maintenance. This is the definition of a smart, long-term asset.
  • Custom Profiles for a Signature Look
    Your building should have a unique identity. With unlimited design possibilities, our architectural cornices can be tailored to perfectly align with your brand's architectural style, whether it’s classically inspired or aggressively modern.
More about partnership

Voices of our clients

From your first idea to the final installation — our process is clear, fast, and designed to make every detail simple.

FAQ

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Your essential design & spec catalog

Get the definitive guide to our custom decorative architectural foam shapes. This free catalog is packed with hundreds of design profiles, detailed technical specifications, and real-world project applications.

Download Free Catalog

Let's build something great together

Have a project in mind?

Our dedicated specialists are ready to collaborate with you, turning your concept into a detailed plan with a transparent budget. Let’s bring your vision to life!

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Standardized solutions for neighborhoods. Quick delivery, unified style, no downtime.

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Сustom solutions for the project: 144+ textures, any shapes,
and technical documentation.

See more posts

Your essential design & spec catalog

Get the definitive guide to our custom decorative architectural foam shapes. This free catalog is packed with hundreds of design profiles, detailed technical specifications, and real-world project applications.

Download Free Catalog

Let's build something great together

Have a project in mind?

Our dedicated specialists are ready to collaborate with you, turning your concept into a detailed plan with a transparent budget. Let’s bring your vision to life!