About our exterior cornice systems
Achieve the gravitas of stone and stucco with a system built for today’s timelines.

The look of precast. The speed of prefab
A cornice is more than trim; it’s the powerful line that defines a building’s character. Our architectural cornices are engineered to provide that defining character without the engineering headaches. We replicate the monolithic look of precast concrete or classic stucco, but in a lightweight, prefabricated system that’s built for modern construction timelines.
Each exterior cornice system is a fusion of three key elements:
- Structural EPS Core: A high-density foam core, precision-cut to any profile you can design. This is where your vision takes shape.
- Polyurea Armor: Our signature hard coat that encapsulates the foam, creating an impact-resistant, waterproof shell.
- Architectural Finish: A ready-to-paint surface that achieves the authentic texture of masonry, ready to integrate seamlessly into your facade.
Get a flawless architectural finish that installs in a fraction of the time.

The science behind a flawless exterior cornice
Our foam cornice systems are born from advanced material science. It starts with a structural, high-density Expanded Polystyrene (EPS) foam block. Using state-of-the-art CNC technology, we carve this block with absolute precision, ensuring every curve, angle, and detail of your design is perfectly replicated.
The real transformation happens next. We encapsulate the shaped foam in our proprietary polyurea hard coat. This isn’t just a coating; it’s architectural armor. The spray-applied elastomer creates a seamless, waterproof, and incredibly durable shell, turning a lightweight core into a monolithic element that resists impact, moisture, and extreme weather.
The final layer is an integrated, architectural stucco cornice moulding finish, providing the authentic texture and appearance of solid masonry. This is how we deliver an exterior foam cornice that is not only beautiful but engineered to last for decades.
Assortment of commercial and residential cornices
Exterior foam cornice vs. traditional materials:
The Royal Foam advantage
Ready to stop fighting with heavy, outdated materials?
It’s time for a smarter solution—an exterior cornice built for the demands of today’s projects. Made in the USA.
Let's talk about your project today.
Discuss my projectExtremely Heavy & Cumbersome
Requires heavy machinery, structural reinforcement, and large crews, inflating budgets and complexity.
Painfully Slow
Installation takes weeks due to slow masonry work, mortar curing, and constant weather delays.
Severely Limited
Prone to cracking (concrete) or rot (wood). Requires constant, costly maintenance and repairs.
Severely Limited
Designs are restricted by mold limitations and weight. Custom work is extremely difficult and expensive.
High Costs at Every Stage
High upfront costs for materials, labor, and equipment, plus expensive ongoing maintenance.
Radically Lightweight
Up to 90% lighter. No cranes or structural reinforcement needed, slashing logistics and labor costs.
Rapid Installation
Prefabricated system installs in days, not weeks, accelerating project timelines and saving on labor.
Built for a Century
Impervious to water, rot, and pests thanks to a polyurea shell. Zero maintenance with an 80-100 year lifespan.
Unlimited Creative Freedom
Unlimited design freedom. We can fabricate any complex profile, curve, or historic detail from your drawings.
Smarter Economics
Lower total project cost with major savings on labor, equipment, shipping, and future maintenance.
Сustom commercial and residential cornices
How to order architectural cornices
From your initial CAD file to job site delivery—our process is engineered for your efficiency and peace of mind.
It all begins with a deep dive into your project. We work as your technical partner to translate creative intent into a solid, actionable plan.
- Analyze Your Inputs: We review your architectural plans, CAD files, sketches, and inspirational images to understand your design from every angle.
- Define the Scope: In a collaborative consultation, we discuss the project’s aesthetic goals, site conditions, and technical requirements to ensure a perfect fit.
- Establish a Technical Blueprint: We finalize all specifications, from dimensions to finish textures, creating a clear roadmap for fabrication that aligns perfectly with your vision.
We bridge the gap between concept and cost, providing you with the clarity and confidence to move forward.
- Receive a Detailed 3D Visualization: We create and send you a precise 3D model, allowing you to see exactly how your custom architectural elements will look before production begins.
- Get a Transparent, Itemized Proposal: You receive a clear, comprehensive quote with no hidden fees. We believe in total transparency, so you know exactly what you’re investing in.
- Maintain Complete Control for Final Approval: We don’t proceed until you are 100% satisfied. You have the final say on the design and budget before we move to the next stage.
This is where your approved design becomes a physical reality, crafted with an obsessive focus on quality in our 45,000 sq. ft. workshop.
- Execute with Robotic Accuracy: Our state-of-the-art CNC hot-wire machines carve your decorative architectural shapes with flawless precision, matching your approved 3D model to the millimeter.
- Armor for a Century of Performance: Our skilled artisans apply our signature Polyurea hard coat, creating a seamless, impact-resistant, and weatherproof shell designed for decades of durability.
- Verify Through Rigorous Quality Control: Every single piece undergoes a multi-point inspection to ensure it meets our exacting standards for form, finish, and structural integrity.
Our commitment extends all the way to your job site, ensuring a smooth and successful installation.
- Protect with Secure, Custom Crating: We build custom shipping crates for your elements, ensuring they arrive on-site in pristine, ready-to-install condition.
- Streamline Your Installation: Your pieces are delivered pre-assembled and lightweight, designed to slash on-site labor time and eliminate the need for heavy machinery.
- Support Your Crew to the Finish Line: We provide detailed installation guides and offer live Zoom support to answer your team’s questions, guaranteeing a perfect final fit.
It all begins with a deep dive into your project. We work as your technical partner to translate creative intent into a solid, actionable plan.
- Analyze Your Inputs: We review your architectural plans, CAD files, sketches, and inspirational images to understand your design from every angle.
- Define the Scope: In a collaborative consultation, we discuss the project’s aesthetic goals, site conditions, and technical requirements to ensure a perfect fit.
- Establish a Technical Blueprint: We finalize all specifications, from dimensions to finish textures, creating a clear roadmap for fabrication that aligns perfectly with your vision.
We bridge the gap between concept and cost, providing you with the clarity and confidence to move forward.
- Receive a Detailed 3D Visualization: We create and send you a precise 3D model, allowing you to see exactly how your custom architectural elements will look before production begins.
- Get a Transparent, Itemized Proposal: You receive a clear, comprehensive quote with no hidden fees. We believe in total transparency, so you know exactly what you’re investing in.
- Maintain Complete Control for Final Approval: We don’t proceed until you are 100% satisfied. You have the final say on the design and budget before we move to the next stage.
This is where your approved design becomes a physical reality, crafted with an obsessive focus on quality in our 45,000 sq. ft. workshop.
- Execute with Robotic Accuracy: Our state-of-the-art CNC hot-wire machines carve your decorative architectural shapes with flawless precision, matching your approved 3D model to the millimeter.
- Armor for a Century of Performance: Our skilled artisans apply our signature Polyurea hard coat, creating a seamless, impact-resistant, and weatherproof shell designed for decades of durability.
- Verify Through Rigorous Quality Control: Every single piece undergoes a multi-point inspection to ensure it meets our exacting standards for form, finish, and structural integrity.
Our commitment extends all the way to your job site, ensuring a smooth and successful installation.
- Protect with Secure, Custom Crating: We build custom shipping crates for your elements, ensuring they arrive on-site in pristine, ready-to-install condition.
- Streamline Your Installation: Your pieces are delivered pre-assembled and lightweight, designed to slash on-site labor time and eliminate the need for heavy machinery.
- Support Your Crew to the Finish Line: We provide detailed installation guides and offer live Zoom support to answer your team’s questions, guaranteeing a perfect final fit.
Our project gallery
Engineered solutions for every project
No matter your role, our systems are engineered to help you succeed.
For Developers & Builders
Create premium curb appeal that accelerates sales and leases. We provide standardized, high-quality cornice profiles for entire communities or commercial parks, ensuring a unified, upscale aesthetic with an installation speed that keeps your project ahead of schedule.
For Architects & Designers
Finally, realize your vision without compromise. We fabricate custom stucco cornice profiles to your exact CAD specifications, from massive, multi-layered overhangs to delicate exterior window cornice details. We provide the technical partnership you need to push creative boundaries.
For Commercial Properties
Define your brand’s physical presence. A strong exterior cornice from Royal Foam adds a look of permanence and quality to hotels, corporate campuses, and retail centers. It’s a low-maintenance, high-impact investment in your property’s value.
For Luxury Homeowners
Craft a statement of timeless elegance. Our systems allow you to add custom foam cornice boards for windows or a grand roofline cornice that provides the perfect finishing touch, creating a truly custom home without the massive cost of traditional masonry.
Before and after:
A strategic transformation
Discover our workHow our cornice elevates your building's value
A cornice is the crown of your building. It’s the architectural detail that communicates quality, permanence, and attention to detail before anyone steps inside.
- Architectural Character that Builds ValueA well-designed cornice exterior adds depth, shadow, and sophistication. It demonstrates an investment in quality craftsmanship, establishing credibility with clients, tenants, and investors alike.
- Engineered for Longevity, Not MaintenanceUnlike wood that rots or concrete that cracks, our foam cornice systems are inert. The polyurea shell is built to withstand harsh weather, UV rays, and time—staying pristine year after year with zero maintenance. This is the definition of a smart, long-term asset.
- Custom Profiles for a Signature LookYour building should have a unique identity. With unlimited design possibilities, our architectural cornices can be tailored to perfectly align with your brand's architectural style, whether it’s classically inspired or aggressively modern.

Voices of our clients
From your first idea to the final installation — our process is clear, fast, and designed to make every detail simple.
FAQ
- How fast is installation?
Usually about 165–190 linear feet in four workdays. On a particularly tight downtown site, an entire run was installed with just a small crew and no heavy equipment — and still finished ahead of schedule.
- Will it feel quieter next to a busy road?
Absolutely. Most people notice the difference the first evening. The shell reflects harsh noise while the foam core absorbs the rest. At a project near a Miami expressway, the change was dramatic enough that residents started using their outdoor space again.
- Can you match our façade color exactly?
Yes — we’re obsessive about that. Foam takes acrylic with precision, and we routinely achieve perfect visual matches. A historic property in Savannah once had us match an aged brick tone, and even the neighbors assumed the new wall was original masonry.
- What if we have a big grade change?
No problem. Foam follows contours far more easily than concrete or masonry. Instead of awkward steps, we can create smooth transitions that maintain visual calm and proper drainage.
- Will a white finish last in coastal weather?
It will if the system is specified correctly. With the right coating and finish, walls along the Gulf Coast have stayed chalk-free and color-true for years. Occasional rinsing is usually all the maintenance required.
- Are foam panels strong enough for high winds?
Yes. When everything is engineered thoughtfully — from precise anchor spacing to slightly shortened modules in the most exposed spots — the fence doesn’t behave like a fragile structure, but like a seasoned sailor standing firm on deck in the middle of a storm. Even hurricane-level coastal winds don’t faze it: it doesn’t shift a millimeter, doesn’t crack, and never gives in to the elements. At one property near Daytona Beach, the fence looked as if it had been installed yesterday, even after an entire storm season — perfectly straight, steady, and untouched. It’s more than just strength; it’s a quiet confidence you can feel when you look at it, as if the architecture itself is saying, “I’m right where I belong — and I’m not going anywhere.”
- Can we include a recessed logo without a billboard look?
Definitely. Because foam is so easy to shape, recessed details feel purposeful rather than forced. One Atlanta property incorporated its logo into a shadowed niche with subtle lighting — the effect is elegant by day and welcoming at night.
- Is six feet high enough for privacy?
Often, yes. Especially when paired with strategic planting. And if local codes require more, we can add height without creating a fortress-like presence.
- What do you need to provide a quote?
Length, height, a style cue, and a few photos. Include a color sample early and we can return strike-offs with the estimate — speeding approvals by up to a week.
- We want a wood look without the upkeep.
We can achieve that easily. Slim aluminum fins paired with textured foam surfaces create the warmth and light play of wood without rot, refinishing, or fading. On one residential project, the “wood” still looked fresh three seasons later with nothing more than a garden hose rinse. The result was as visually appealing as natural wood and perfectly matched the desired look of the homeowner.

Your essential design & spec catalog
Get the definitive guide to our custom decorative architectural foam shapes. This free catalog is packed with hundreds of design profiles, detailed technical specifications, and real-world project applications.
Let's build something great together
Have a project in mind?
Our dedicated specialists are ready to collaborate with you, turning your concept into a detailed plan with a transparent budget. Let’s bring your vision to life!
More our solutions
We provide architects, builders, and homeowners with turnkey decorative elements that transform any project — fast, easy, and cost-effective.
Blog posts
Ready-made facade elements with factory assembly. Fast installation, fewer errors, and reduced costs.
Construction companies
Developers
Standardized solutions for neighborhoods. Quick delivery, unified style, no downtime.
Architects and designers
Сustom solutions for the project: 144+ textures, any shapes,
and technical documentation.

Your essential design & spec catalog
Get the definitive guide to our custom decorative architectural foam shapes. This free catalog is packed with hundreds of design profiles, detailed technical specifications, and real-world project applications.
Let's build something great together
Have a project in mind?
Our dedicated specialists are ready to collaborate with you, turning your concept into a detailed plan with a transparent budget. Let’s bring your vision to life!



















































